clipped from: www.microcenter.com   

Body armor for the case?
I wanted this case to incorporate aspects of several types of Iron Man armor, starting with his original dull gray steel. Although rivets were not always in evidence, these would add to the effect of heavy plate on the panels. Starting with the case itself, I anchored short lengths of aluminum angle (L brackets) to the top and front edges of the chassis. These were used as anchor points to attach two curved steel panels at the bottom front and top rear of the case. To strengthen the sheet metal, I riveted ribs of aluminum bar stock to the outer edges using two rows of heavy nickel wire for the pins.


Armor Elements

To create a layered articulated armor on the top, sections of PVC plastic were cut and then anchored to the aluminum angle with sheet metal screws. A final PVC panel was attached to the front and a piece of foam rubber trimmed to fill the gap between the sections. The foam was trimmed to a smooth shape with a razor blade, and then covered with a layer of epoxy

Armor Elements

Armor Elements

Armor Elements

Armor Elements

Armor Elements

Armor Elements

Armor Elements

Armor Elements

Wood Ribs

Armor Elements

Baseplate

Baseplate

Baseplate

Armor Elements

Armor Elements

Armor Elements

Armor Elements

Armor Elements

Armor Elements

Armor Elements

Armor Elements

Armor Elements

Armor Elements

Armor Elements

Armor Elements

Armor Elements

Armor Elements

Armor Elements

Armor Elements

Armor Elements

Armor Elements

Armor Elements

Armor Elements

Armor Elements